Filament temperature dynamics in fused deposition modelling and outlook for control

Dave Pollard, Carwyn Ward, Guido Herrmann, Julie Etches

Research output: Chapter in Book/Report/Conference proceedingConference Contribution (Conference Proceeding)

12 Citations (Scopus)
302 Downloads (Pure)

Abstract

Fused Deposition Modelling (FDM), a form of Additive Manufacture, can produce 3D components directly from CAD data. This paper investigated fluctuations in filament temperature during step changes in feed rate and start/stop motions, monitoring temperature using a thermal camera and thermistors embedded in both the block and nozzle. Temperature overshoots 12 °C and 18.5 °C were observed during a step increase in feed rate and a priming motion respectively. Evaluating these changes with a sintering model predicted a 20% increase in bond formation, although no significant differences of bond sizes were observed using optical measurement.
Original languageEnglish
Title of host publication27th International Conference on Flexible Automation and Intelligent Manufacturing, FAIM2017, 27-30 June 2017, Modena, Italy
Pages536-544
Number of pages9
DOIs
Publication statusPublished - 18 Sep 2017

Publication series

Name Procedia manufacturing
PublisherElsevier
Volume11
ISSN (Print)2351-9789

Keywords

  • Fused Deposition Modelling
  • Additive manufacture
  • Quality control
  • Extrusion
  • Process monitoring

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  • Student Theses

    Improved Thermal Control and Mechanical Property Evaluation for Multi-Dimensional Fused Filament Fabrication of Sandwich Cores

    Author: Pollard, D., 7 May 2019

    Supervisor: Richards, A. (Supervisor), Ward, C. (Supervisor) & Herrmann, G. (Supervisor)

    Student thesis: Doctoral ThesisDoctor of Philosophy (PhD)

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    Cite this

    Pollard, D., Ward, C., Herrmann, G., & Etches, J. (2017). Filament temperature dynamics in fused deposition modelling and outlook for control. In 27th International Conference on Flexible Automation and Intelligent Manufacturing, FAIM2017, 27-30 June 2017, Modena, Italy (pp. 536-544). ( Procedia manufacturing; Vol. 11). https://doi.org/10.1016/j.promfg.2017.07.147