Investigation of the Effects of 3D Printing Parameters on the Mechanical Properties of Bone Scaffolds: Experimental Study Integrated with Artificial Neural Networks

Scaffolds are critical in regenerative medicine, particularly in bone tissue engineering, where they mimic the extracellular matrix to support tissue regeneration. Scaffold efficacy depends on precise control of 3D printing parameters, which determine geometric and mechanical properties, including Young’s modulus. This study examines the impact of nozzle temperature, printing speed, and feed rate on the Young’s modulus of polylactic acid (PLA) scaffolds. Using a Prusa MINI+ 3D printer (Prusa Research a.s., Prague, Czech Republic), systematic experiments are conducted to explore these correlations. Results show that higher nozzle temperatures decrease Young’s modulus due to reduced viscosity and weaker interlayer bonding, likely caused by thermal degradation and reduced crystallinity. Printing speed exhibits an optimal range, with Young’s modulus peaking at moderate speeds (around 2100 mm/min), suggesting a balance that enhances crystallinity and bonding. Material feed rate positively correlates with Young’s modulus, with increased material deposition improving scaffold density and strength. The integration of an Artificial Neural Network (ANN) model further optimized the printing parameters, successfully predicting the maximum Young’s modulus while maintaining geometric constraints. Notably, the Young’s modulus achieved falls within the typical range for cancellous bone, indicating the model’s potential to meet specific clinical requirements. These findings offer valuable insights for designing patient-specific bone scaffolds, potentially improving clinical outcomes in bone repair.