Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour

Karthik Ram Ramakrishnan; N Le Moigne; O  De Almeida; A  Regazzia; S Corn

doi:10.1016/j.compositesa.2019.105493

Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour

Karthik Ram Ramakrishnan, N Le Moigne^*, O De Almeida^*, A Regazzia, S Corn

^*Corresponding author for this work

Department of Mechanical Engineering

Research output: Contribution to journal › Article (Academic Journal) › peer-review

7 Citations (Scopus)

4 Downloads (Pure)

Abstract

The optimization of processing tools and manufacturing procedures are key issues for the development of high performance biocomposite materials. In this study, we investigated the manufacturing of commingled ﬂax/ polypropylene fabrics by fast induction-heated compression moulding to produce lightweight thermoplastic biocomposites. The processing/microstructure/mechanical behaviour relationships of these biocomposites were established based on a careful characterisation of material’s microstructure through SEM and X-ray tomography. Elastic properties of the biocomposites could be maintained even at high processing temperature, but their strength was drastically decreased due to extensive ﬁbre degradation and formation of macro-pores. An optimised set of processing parameters was found for an improved microstructure with limited porosity and ﬁbre degradation. The use of fast induction-heated systems can thus be an interesting solution to overcome the thermal degradation processes occurring with natural ﬁbres reinforced biocomposites, hence opening the doors for the use of higher melting point polymer matrices.

Original language	English
Article number	105493
Number of pages	12
Journal	Composites Part A: Applied Science and Manufacturing
Volume	124
Early online date	22 Jun 2019
DOIs	https://doi.org/10.1016/j.compositesa.2019.105493
Publication status	Published - 1 Sep 2019

Keywords

Biocomposite
Mechanical properties
Microstructural analysis
Compression moulding

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10.1016/j.compositesa.2019.105493

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This is the author accepted manuscript (AAM). The final published version (version of record) is available online via Elsevier at https://www.sciencedirect.com/science/article/abs/pii/S1359835X19302428 . Please refer to any applicable terms of use of the publisher.
Accepted author manuscript, 2.29 MBLicence: CC BY-NC-ND

Dr Ram Ramakrishnan
- karthik.ramakrishnan@bristol.ac.uk
- Department of Mechanical Engineering - Marie Curie Research Fellow
Person: Academic

Cite this

Ramakrishnan, K. R., Le Moigne, N., De Almeida, O., Regazzia, A., & Corn, S. (2019). Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour. Composites Part A: Applied Science and Manufacturing, 124, [105493]. https://doi.org/10.1016/j.compositesa.2019.105493

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title = "Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour",

abstract = "The optimization of processing tools and manufacturing procedures are key issues for the development of high performance biocomposite materials. In this study, we investigated the manufacturing of commingled ﬂax/ polypropylene fabrics by fast induction-heated compression moulding to produce lightweight thermoplastic biocomposites. The processing/microstructure/mechanical behaviour relationships of these biocomposites were established based on a careful characterisation of material{\textquoteright}s microstructure through SEM and X-ray tomography. Elastic properties of the biocomposites could be maintained even at high processing temperature, but their strength was drastically decreased due to extensive ﬁbre degradation and formation of macro-pores. An optimised set of processing parameters was found for an improved microstructure with limited porosity and ﬁbre degradation. The use of fast induction-heated systems can thus be an interesting solution to overcome the thermal degradation processes occurring with natural ﬁbres reinforced biocomposites, hence opening the doors for the use of higher melting point polymer matrices.",

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Ramakrishnan, KR, Le Moigne, N, De Almeida, O, Regazzia, A & Corn, S 2019, 'Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour', Composites Part A: Applied Science and Manufacturing, vol. 124, 105493. https://doi.org/10.1016/j.compositesa.2019.105493

Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding : Inﬂuence of processing parameters on microstructure development and mechanical behaviour. / Ramakrishnan, Karthik Ram; Le Moigne, N; De Almeida, O; Regazzia, A; Corn, S.

In: Composites Part A: Applied Science and Manufacturing, Vol. 124, 105493, 01.09.2019.

Research output: Contribution to journal › Article (Academic Journal) › peer-review

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T1 - Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding

T2 - Inﬂuence of processing parameters on microstructure development and mechanical behaviour

AU - Ramakrishnan, Karthik Ram

AU - Le Moigne, N

AU - De Almeida, O

AU - Regazzia, A

AU - Corn, S

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N2 - The optimization of processing tools and manufacturing procedures are key issues for the development of high performance biocomposite materials. In this study, we investigated the manufacturing of commingled ﬂax/ polypropylene fabrics by fast induction-heated compression moulding to produce lightweight thermoplastic biocomposites. The processing/microstructure/mechanical behaviour relationships of these biocomposites were established based on a careful characterisation of material’s microstructure through SEM and X-ray tomography. Elastic properties of the biocomposites could be maintained even at high processing temperature, but their strength was drastically decreased due to extensive ﬁbre degradation and formation of macro-pores. An optimised set of processing parameters was found for an improved microstructure with limited porosity and ﬁbre degradation. The use of fast induction-heated systems can thus be an interesting solution to overcome the thermal degradation processes occurring with natural ﬁbres reinforced biocomposites, hence opening the doors for the use of higher melting point polymer matrices.

AB - The optimization of processing tools and manufacturing procedures are key issues for the development of high performance biocomposite materials. In this study, we investigated the manufacturing of commingled ﬂax/ polypropylene fabrics by fast induction-heated compression moulding to produce lightweight thermoplastic biocomposites. The processing/microstructure/mechanical behaviour relationships of these biocomposites were established based on a careful characterisation of material’s microstructure through SEM and X-ray tomography. Elastic properties of the biocomposites could be maintained even at high processing temperature, but their strength was drastically decreased due to extensive ﬁbre degradation and formation of macro-pores. An optimised set of processing parameters was found for an improved microstructure with limited porosity and ﬁbre degradation. The use of fast induction-heated systems can thus be an interesting solution to overcome the thermal degradation processes occurring with natural ﬁbres reinforced biocomposites, hence opening the doors for the use of higher melting point polymer matrices.

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DO - 10.1016/j.compositesa.2019.105493

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Ramakrishnan KR, Le Moigne N, De Almeida O, Regazzia A, Corn S. Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour. Composites Part A: Applied Science and Manufacturing. 2019 Sep 1;124. 105493. https://doi.org/10.1016/j.compositesa.2019.105493

Optimized manufacturing of thermoplastic biocomposites by fast induction heated compression moulding: Inﬂuence of processing parameters on microstructure development and mechanical behaviour

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